Robert F. Bourque, Ph. D., P.E.
Bourque Engineering LLC
Los Alamos, New Mexico USA
bob@rfbourque.net
505-412-0194

The Bourque Steam Engine

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Chapter

Title

1

Background

2

Motivations For This Engine

3

Requirements and Constraints

4

Progress

5

Prototype Development

6

Description of the Bourque Cycle

7

Features of the Cycle

8

The Complexity Issue

9

Fuel Requirements

10

First Example Engine in a Vehicle

11

Description of the Expander

12

Expander Hot Cylinder Lubrication

13

Expander Piston Structural Analysis

14

Two More Engine and Vehicle Examples

15

Other Engine Components

16

Materials

17

Safety

18

Water Freezing

19

Control System

20

Starting Time

21

Summary

 

Acknowledgments

 

Some Unit Conversions

 

Notes and References

A Compact Pollution-Free
External Combustion Engine
with High Part-Load Efficiency

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2. Motivations For This Engine

There is an urgent need for vehicle engines that can efficiently and cleanly burn other fuels besides refined petroleum. Only then will the incentive arise to develop such fuels on a commercial scale. The Age of Petroleum will end in about 40 years at current consumption [5,6,7], unless new deposits are discovered or consumption is reduced.

Petroleum used in transportation accounts for 31% of the carbon dioxide emissions in the US [8]. Engines with higher efficiency under normal operation could reduce that. Road vehicles generally run at only a small fraction of their peak power. The extra power is needed for acceleration and grade climbing. Internal combustion engines have throttling and pumping losses at low loads that reduce efficiency. Steam engines avoid this, and the engine presented here actually has higher efficiency at part load than at full power.

The fuel for external combustion engines needs less processing and refining. This ultimately reduces total energy use and overall emissions from the source (e.g., the oil well) to the tailpipe. There are other options such as plug-in hybrids or pure electric vehicles. But over 80% of the fossil-fueled electricity in the US is generated by burning coal [8]. It can be shown [9] that charging vehicle batteries with electricity from coal plants actually increases carbon emissions.

There is also the problem of localized pollution due to nitrous oxides, unburned fuel emissions, and carbon monoxide. This is especially serious in urban areas; and ways to reduce it must be sought.

Considering all of the above, external combustion engines appear especially attractive. That appeal is even greater for the engine presented here, as will be shown in detail below.

In external combustion engines the working fluid and combustion gases are separate and can be individually optimized. In Rankine-type external combustion engines, the fluid being recompressed is liquid rather than gas. This reduces the work of recompression, which increases net output and thereby reduces the peak temperature needed for a given efficiency. Many different working fluids have been explored by others [10] and, to a lesser extent, by the author. But, all things considered, steam turns out to be the best.

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