Robert F. Bourque, Ph. D., P.E.
Bourque Engineering LLC
Los Alamos, New Mexico USA
bob@rfbourque.net
505-412-0194

The Bourque Steam Engine

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Chapter

Title

1

Background

2

Motivations For This Engine

3

Requirements and Constraints

4

Progress

5

Prototype Development

6

Description of the Bourque Cycle

7

Features of the Cycle

8

The Complexity Issue

9

Fuel Requirements

10

First Example Engine in a Vehicle

11

Description of the Expander

12

Expander Hot Cylinder Lubrication

13

Expander Piston Structural Analysis

14

Two More Engine and Vehicle Examples

15

Other Engine Components

16

Materials

17

Safety

18

Water Freezing

19

Control System

20

Starting Time

21

Summary

 

Acknowledgments

 

Some Unit Conversions

 

Notes and References

A Compact Pollution-Free
External Combustion Engine
with High Part-Load Efficiency

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Notes and References

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[1]
For a list of the dozens of steam automobile manufacturers that existed mainly in the early 20th century see:
http://www.american-automobiles.com/Steam-Automobile-Manufacturers.html. It also lists most of the known IC engine-driven automobile manufacturers over time
[2]
The Steam Automobile Club of America serves as a focus for most current hobbyist activities in steam engines. See: http://www.steamautomobile.com/.
[3]
A vintage Popular Mechanics article on Bill Lear’s steam car can be found here.
[4]
R.W. Hauck, M. Wenstrom, and R. Renner, The California Clean Car Project, Final Report, November 15, 1974.
[5]
The highest estimate for remaining oil reserves is 1342 billion barrels. See the tabulation from the US DOE Energy Information Administration at: http://www.eia.doe.gov/emeu/international/reserves.html.
[6]
World oil consumption as of July 2009 was 85.47 million barrels per day. See the DOE/EIA tabulation at: http://tonto.eia.doe.gov/energyexplained/index.cfm?page=oil_home#tab2. This translates to 5500 cubic feet per second!
[7]
Dividing Ref. 5 by Ref. 6 gives 15701 days = 43 years.
[8]
From the US Environmental Protection Agency. See: http://www.epa.gov/climatechange/emissions/downloads09/GHG2007-ES-508.pdf.
[9]
Based on: Gasoline/diesel average lower heating value of 43.2 MJ/kg, average coal heating value of 25.5 MJ/kg, average coal plant heat rate of 10.6 MJ/kWh, electricity transmission and vehicle motor efficiencies of 95%, and vehicle battery charge/discharge efficiencies of 90%. This is compared to an IC engine-powered vehicle with cruise specific fuel consumption of 450 gm/kWh. The end result is that the plug-in vehicle generates about 50% more carbon dioxide if its charging electricity comes from coal plants.
[10]
DuPont developed many different working fluids for steam power, mainly with the intention of being able to use turbines of reasonable size (steam turbines are too small for automobiles). An interesting article on their efforts is found here.
[11]
R.F. Bourque, External Combustion Power Cycle and Engine with Combustion Air Preheating, US Patent No. 4,090,362, issued May 23, 1978.
[12]
R.C. Juvinall, Fundamentals of Machine Component Design, John Wiley and Sons, 1983, (Figure 1.10).
[13]
Composite specific fuel consumption data was derived from http://autospeed.com/cms/A_110216/article.html and www.heat2power.net.
[14]
G. Genta and L. Morello, The Automotive Chassis v.2 System Design, Ch 22 p. 172, Springer Verlag 2009.
[15]
Taken from consumer reviews reported at: http://www.edmunds.com/pontiac/transsport/1998/consumerreview.html.
[16]
E.E. Bisson and W.J. Anderson, Advanced Bearing Technology, NASA SP-38, 1965.
[17]
Graphitized metals are used in high-temperature food processing equipment to avoid contamination. One source is seen at http://www.graphalloy.com/. Peak operating temperatures are claimed to reach 1500 ºF (800 ºC)
[18]
M.K. Impex in Canada specializes in dry lubricants and could be helpful in the evaluation program. See: http://www.lowerfriction.com/product-page.php?categoryID=1&gclid=CNL0kdbIx54CFQ4NDQodMBRPrA
[19]
H.E. Sliney, Carbide/Fluoride/Silver Self-Lubricating Composite, US Patent 4,728,448 issued March 1, 1988 and assigned to NASA.
[20]
C. DellaCorte and J.C. Wood, High Temperature Solid Lubricant Materials for Heavy Duty and Advanced Heat Engines, DOE/NASA/50306-5, NASA TM-106570, 1994 Fall Technical Conference, ASME Internal Combustion Engine Division.
[21]
J.G. Smith, NiBron Nickel Boron Wear Resistant Coatings, Amer. Soc. Metals, Metals/Materials Technology Series, Paper 8305-041, October 1983.
[22]
Armoloy has developed a chrome plating specific for wear resistance at high temperature. See: http://www.armoloycompany.com/wear-resist.htm.
[23]
P.N. Dyer et al, Cvd Tungsten Carbide and Titanium Carbide Coatings for Aerospace Components, SAE Paper 890933, April 1989. Abstract visible at: http://www.sae.org/technical/papers/890933.
[24]
R.F. Bourque, Shaft seal having capacity for substantial wear, US Patent 5,306,022, issued April 26, 1994 and assigned to General Atomics.
[25]
American Society of Mechanical Engineers Boiler and Pressure Vessel Code Section VIII Div. 1 and 2, Section II Part D, and Section I.
[26]
H.G. Lew et al, Low NOx Heavy Fuel Concept Program, Phase 1: Combustion Technology Generation, Final Report DOE/NASA/0146-1, NASA CR-165482, October 1981.
[27]
W.M. Kays and A.L. London, Compact Heat Exchangers, McGraw-Hill 1964.

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